Automatic Fresh Cut French Fries Processing Line
French fries have become a globally popular food. To increase production capacity, Fresh cut French fries processing plant needs a professional and efficient processing line.
The Gelgog automatic fresh cut French fries production line includes potato washing, peeling, slicing, blanching, dehydration, quick-freezing, and packaging machines. Its hourly capacity ranges from 100kg to 4t, suitable for small, medium, and large-scale French fry processing plants. The line produces finished fries that are golden in color, crispy on the outside and tender on the inside, with consistent quality. It is an ideal choice for fast food fries and snack foods.
Fresh Cut French Fries Processing Flow Chart
Feeding → Washing and Peeling → Selecting → Cutting into Strips → Removing Flatness and Shortness → Blanching → Dewatering → Quick Freezing → Packaging
- Feeding: Potatoes are fed into the production line via a trough-type elevator. This process initially washes away most of the mud and sand.
- Washing and Peeling: The French fries production line uses a U-shaped brush washing machine to remove the potato skin during tumbling.
- Selecting: Potatoes enter a sorting table where sprouts, black spots, and other defects are removed manually or by machine.
- Cutting into Strips: A potato chips cutting machine cuts the potatoes into strips of a preset thickness.
- Removing Flatness and Shortness: French fries are separated into broken and flat strips using a flat roller brush, vibrating screen, or air separation.
- Blanching: After cutting, the strips enter a blanching tank to fix the color, remove enzymes, and reduce surface starch stickiness.
- Dewatering: Surface moisture is reduced using a vibrating dehydrator or air-drying belt.
- Quick-freezing: French fries can be rapidly cooled using IQF freezing equipment or quick-freezing boxes.
- Packaging: After packaging, refrigerated storage and cold chain transportation are required.
Fresh Cut French Fries Processing Machine
Potato Washing and Peeling Machine
- Thorough Cleaning: The friction of the brushes and the high-pressure water spray ensure thorough cleaning of potatoes, leaving a clean, impurity-free surface.
- High Applicability: The U-shaped brush cleaning machine is suitable for various shapes, minimizes peeling losses, and is more environmentally friendly. Custom options are available to meet specific customer needs.
Fresh cut French fries Cutting Machine
- Adjustable: The blade size is adjustable. Blades can be customized to meet customer requirements.
- High Quality: Fresh cut French fries making machine can cut fries of uniform size.Ensure the quality of the finished product in subsequent processing stages.
Fresh Cut French Fries Quick Freeze Machine
- Great taste: Fresh cut French fries freezing machines freeze chips quickly.The resulting ice crystals are small, protecting the cellular structure of the fries and ensuring a superior texture.
- Individual fries: IQF freezing equipment ensures each fries remains separate and doesn’t stick together.
Fruit Iqf Fluidization Fluidized Quick Freezing Process Machine
Industrial French Fries Potato Chips Cutting Machine
French Fries Processing Line Advantages
- Multi-functional: The fresh cut French fries processing line can also process sweet potatoes, pre-fried fries, and ready-to-eat fries.
- High quality: The blanching and quick-freezing processes of the French fries production line preserve the flavor and nutrients of the potatoes, ensuring the perfect texture of the fries.
- Automation: The automatic fresh cut French fries production line boasts a high degree of automation.It reduces labor costs and intensity, while maintaining stable production capacity.
- Safety: The entire fresh cut French fries processing line is constructed of food-grade stainless steel, meeting world-class food safety standards. Core components are corrosion-resistant, robust, and durable.
- Easy maintenance: The French fries production line features a quick-release structure for easy daily cleaning and maintenance.
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