Automatic Sweet Frozen Corn Processing Line Plant

Automatic Sweet Frozen Corn Processing Line Plant

The frozen sweet corn processing line is specifically designed for producing high-quality IQF sweet corn kernels. Frozen corn processing machines include corn shelling machine, corn washing machine, blanching machine, and more.

The frozen corn processing machines are highly automated. It can produce 500-1000 kg of frozen corn kernels per hour, achieving large-scale, high-efficiency production. The corn kernels produced by the sweet corn processing plant are bright in color and have a sweet taste. It is suitable for frozen food plants, prepared food manufacturers, export suppliers, wholesalers, cold chain distributors, etc.

frozen corn production line

Sweet Corn Processing Line Flow Chart

Feeding → Peeling and removing silks → Trimming and screening → Kerneling → Washing → Screening for impurities → Blanching → Cooling → Drying → Individual quick-freezing → Packaging

  1. Peeling and removing silks: Remove the outer husks and most of the silks from the corn cob.
  2. Screening: Manually trim the peeled corn cobs. Remove insect-infested and moldy parts.
  3. Kerneling: The corn shelling machine achieves efficient kernel threshing. It ensures the corn kernels remain intact, reducing broken kernels and juice loss.
  4. Washing: Wash the corn kernels and simultaneously screen for impurities.
  5. Blanching: Preserves the corn’s color. Kills surface microorganisms, improving food safety. It also allows for proper starch gelatinization, locking in sweetness and preserving flavor.
  6. Cooling: To ensure frozen corn processing machine working time and effect, the corn kernels need to be cooled to below 10℃.
  7. Drying: To prevent the corn kernels from clumping during quick-freezing, surface moisture needs to be removed.
  8. IQF Quick Freezing: Under the action of a strong cold airflow at -30℃ to -35℃, corn kernels are rapidly frozen into individual units.
  9. Packaging: Gelgoog can provide you with various packaging options including weighing, vacuum packaging, and canning.

Frozen Corn Processing Machines

Vegetable Washing Machine

  • Thorough Cleaning: The corn washing machine uses bubbles and spray to thoroughly remove residual corn silk and broken cobs.
  • Impurity Removal: Upon request, a vortex washing machine can also be added to remove impurities from the corn kernels during the washing process.

Frozen Corn Processing Machine

  • High efficiency: The frozen corn processing machine can complete flash freezing within 30 minutes. It can produce 500-1000 kg of frozen corn kernels per hour.
  • High quality: The small ice crystals produced by rapid freezing do not damage the corn cell structure. The frozen corn processing machine preserves the color, texture, and nutritional value of the corn kernels.

Frozen Corn Packing Machine

  • High precision: The frozen vegetable packaging machine is equipped with a multi-head scale.It can complete packaging at high speed and with high accuracy. The finished product produced by the frozen sweet corn processing plant has an error within ±3g.
  • Customization: In addition to weighing and packaging, we can provide vacuum packaging machine and other products according to your needs.

Sweet Corn Processing Line Advantages

  • High Quality: The frozen corn processing machine utilizes IQF technology. It preserves the color, texture, and nutritional value of the corn kernels, enhancing brand image. It also extends shelf life, increasing business profits.
  • Automation: The frozen sweet corn processing line covers the entire process from corn peeling and corn shellingl to quick-freezing and packaging. High automation reduces labor costs.
  • Intelligent Control: The frozen corn processing machines are equipped with a PLC intelligent control system. Washing intensity and conveyor belt speed can be freely adjusted according to your needs. The entire line is easy to maintain.
  • Safety: Frozen corn processing machines are all made of food-grade stainless steel. Core components use corrosion-resistant materials. They meet world-class food safety standards. Safe, durable, and with a long service life.
  • Multi-functional: Sweet corn processing plant can also process peas, diced fruits and vegetables, and other food products. High equipment utilization and high return on investment.
  • Energy Saving: The industrial corn washing machine is equipped with a water circulation system. The frozen corn processing machine’s air duct design, refrigeration system, and insulation structure are all designed for high energy efficiency. The frozen sweet corn processing line has lower energy consumption per unit product and higher production efficiency.Beneficial for long-term business operations.

 

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